Product Overview

The gas atomization powder production system is designed to produce spherical metal powders by breaking molten metal into fine droplets using high-pressure gas jets.

Working Principle

Molten metal or alloy is prepared under a protective gas atmosphere and flows through a heated tundish and delivery tube into the atomization chamber. High-pressure gas jets break the molten metal into fine droplets. As the droplets cool and solidify, surface tension helps them form spherical or near-spherical powder particles.

Key Features and Advantages

The system incorporates advanced atomization technology and precise process control to support consistent powder quality, efficient production, and reduced operating costs.

1. Online Oxygen Monitoring

Online monitoring of oxygen levels in the atomization gas helps control oxygen content in the resulting powder.

2. Differential-Pressure Control

Differential-pressure control enables precise regulation of metal flow rate and other key process parameters, helping maintain consistent powder quality and reduce equipment malfunctions.

3. Real-Time Video Monitoring

Video monitoring of key equipment components allows operators to observe operating conditions in real time.

4. Closely Coupled Supersonic Gas Atomizer

The closely coupled supersonic gas atomizer is a core technology designed to produce fine metal powders efficiently while reducing gas consumption and overall production costs.

5. Optimized Cooling System and Atomization Tower

The optimized rapid-cooling system and atomization tower design help reduce the formation of satellite particles, improving powder morphology.

6. Integrated Control Software and HMI

The integrated control software and human-machine interface (HMI) provide operators with convenient access to equipment controls and process settings, supporting efficient operation and process management.

7. Adjustable Powder Characteristics

Powder particle size, morphology, and size distribution can be tailored by adjusting the atomization process and key operating parameters to meet different production requirements.

Technical Specifications

The main technical specifications are listed below. Specifications may be updated as the product evolves. Please contact us for the latest information.

Equipment Type: Powder Production Equipment

Feedstock Forms: Blocks, plates, bars, rods, and other forms of raw material.

Compatible Materials: Metals and alloys.

Applications: Production of spherical metal powders through gas atomization.